A recalled Takata airbag

I Replaced My Recalled Takata Airbag, You Should Too

Any letter in the mail with “Saab” written as the return address will surely raise an eyebrow. Three will make you alert.

This was the third “URGENT TAKATA AIRBAG SAFETY RECALL” notice bearing. Stubbornly rolling my eyes, I plugged in my 9-2x’s VIN on the NHTSA’s website to double-check. My car was in fact, stricken by Takata.

The killer isn’t the airbag but the inflator that corrodes and rusts over the lifespan of a vehicle. For passenger-side airbags its a metal canister about the size of a Coke bottle, where as for a steering wheel air bag, a compact square piece. When the inflator completely deteriorates it explodes during an airbag inflation, sending sharp, high-speed projectiles towards the occupant, slicing through the soft airbag. That is absolutely, absolutely terrifying.

Here’s the official explanation from the National Highway Traffic Safety Administration:

“The combination of time, temperature fluctuations, and humidity contribute to the breakdown of the PSAN propellant in the inflators. This breakdown can cause the propellant to burn too quickly, which creates more pressure than the inflator can withstand. In extreme cases, this causes the inflator to explode and send shrapnel through the air bag toward vehicle occupants.” -NHTSA’s initial report

Numbers to Know

The severity of this problem is getting more worse day after day, as Takata airbags are found on everything from Toyota Corollas to Rolls-Royce Phantoms. Nearly 37 million vehicles from nearly every manufacturer have 50 million at-risk airbags affected by this recall. After coming to spotlight in 2016, that number keeps rising with new recalls being discovered and issued almost daily.  Just ten days after the start of 2019, 782,384 Ford, Mercury, and Lincoln vehicles were recalled.

To date 16 people have been killed here in the United States, and 24 worldwide by shrapnel upon airbag deployment in a crash. 200 people have also been injured. As the percentage of plagued automobiles continues to grow, I wouldn’t be surprised if those number rise.

14 out of the 16 deaths linked to these faulty airbag inflators were in older 2001-2003 Hondas and Acuras. At the end of March a 55-year-old Arizona man was killed by shrapnel when his 2002 Honda Civic crashed. 2006 model year Ford Rangers and Mazda B-Series pickups are also the most prone, per the NHTSA’s findings.

Consumer Reports routinely updates an excellent timeline documenting the entire Takata recall.

The Fix

With 229,000 miles on my original airbags, I was done hesitating and took my 2005 9-2x as directed to O’Reilly Motorcars in downtown Milwaukee.

Pulling towards the cream brick building, a garage door slowly rolled upwards revealing a shop scattered with Saabs, Volvos, Porsches and BMWs. Entering the shop, I looked over at a black Range Rover parked alone next to a wall that had smoked up the shop a few hours before I arrived. The service writer rolled his eyes when asked about it.

Per the letter, O’Reilly is the only authorized Saab dealership in Southeast Wisconsin to have this recall fixed. When the time a third notice landed in my mailbox, the instructions were revised indicating that any General Motors dealership would perform the fix.

I handed my keys to a tech and my black wagon scurried its way around a corner to a far rack in the back of the shop, passing a row of 9-5s and 9-3s. Sitting down on an overstuffed leather couch I sipped from a styrofoam cup of coffee and watched.

The dashboard in surgery to remove the recalled Takata airbag

The repair times vary. A steering wheel airbag in my friend’s 2013 Ford Mustang Boss 302 was fixed in under thirty minutes. Replacing the faulty inflator for the passenger side airbag buried in my 9-2x’s dashboard took two hours, but graciously included a full vehicle inspection afterwards. As expected, I have oil leaking slightly from the heads.

Accessing the recalled airbag was quite a more laborious task than I had expected. The entire glove box and lower kick panel are deconstructed to remove the recalled passenger airbag from the top of the dashboard.

The new, replacement airbag inflator

Once out of the car, the airbag was brought to a homemade stand on a workbench nearby, where the mechanic showed me the faulty inflator, essentially a bomb, visibly corroded from prolonged exposure to moisture and Wisconsin’s obnoxious temperature shifts. He then detached it from the airbag and pulled out the fresh, shiny replacement canister with pink caps on either end to show me before bolting it back in.

A square, corroded Takata airbag inflator

Behind the service counter sat a pallet with tall stack of recalled airbags taken out of various Saabs. Usually only the inflator is replaced, like in my case. Other times the entire steering wheel center piece, including the plastic cover with the emblem, airbag, and square inflator behind it.

The Reward

To date O’Reilly Motorcars has replaced  inflators in 345 9-3s and 9-5s, plus ones from 350 other vehicles in the greater Milwaukee area.

It’s been a crapshoot luring people in since several of these infected cars are older. Many have traded hands multiple times too. For OEMs and dealerships, this makes pinpointing the current owner almost impossible to track down.

I received three notices over the course of a year, and the longer I waited the higher the incentive grew. First a $25 prepaid Visa card, then upgraded to $50. Redemption was easy, I logged my VIN number and date of service onto the website listed on the mailer.

But really, this isn’t about money, it’s about you and your occupants’ safety. The peace of mind of knowing actual working airbags will deploy in a crash trumps any monetary compensation offered by a dealer or manufacturer.

What to Do

Well if you have a 2001-2003 Honda, stop driving it immediately if your airbag recall was not performed.

For all other vehicles, even if you haven’t received a notice from, please go online and determine if your car is on the list. Just because you checked eight months ago, doesn’t mean you’re invincible now. Like I said earlier, new Takata recalls arrive almost daily.

You really have no excuse, because with every vehicle recall, the service and replacement is entirely free.

Click here to see the most current list of vehicles affected by the Takata Recall.

 

 

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19 responses to “I Replaced My Recalled Takata Airbag, You Should Too”

  1. Scoutdude Avatar
    Scoutdude

    We keep getting notices that a fix is now available for the airbag on our 2010 Fusion. Problem is that is was totaled over 3 years ago. The most recent one was entertaining with a big Greetings from Michigan postcard in that vintage style of pictures forming the letters of Michigan.

  2. P161911 Avatar
    P161911

    GM still says that no fix is available for my 2011 Silverado. The lawsuit said it had to be fixed by September 2017.

    1. robbydegraff Avatar
      robbydegraff

      If it’s a Takata airbag recall for your silverado it by law, has to have a fix

      1. P161911 Avatar
        P161911

        GM is appealing the decision. No decision has been made on the appeal. Therefore no fix yet.

        1. Lokki Avatar
          Lokki

          The Silverado Takata airbag situation is an interesting one. Essentially, GM is saying that their Airbag inflators were built by Takata, but are not the same as the universal model everyone else used. They say that after 70,000 uses of GM airbags in the field, there have been no inflator injuries, and Northrop did testing of thousands, at the request of GM, with no issues.

          http://gmauthority.com/blog/2019/06/gm-looks-to-avoid-takata-airbag-recall-for-fourth-year/

          If this is the case, I can understand GM not wanting to spend the estimated $1.2 billion for unnecessary replacement. Further, if this were Toyota making this claim, I would probably be on their side because of the whole “Japanese attitude towards better design” thing. However, I am so deeply rooted in my “Detroit and Dearborn engineers lean towards cheating out” mentality, that I have difficulty accepting GM’s claim to be true, despite their producing evidence.

          So…. therefore my position on GM fighting the recall for four years is…..conflicted.

        2. Lokki Avatar
          Lokki

          The Silverado Takata airbag situation is an interesting one. Essentially, GM is saying that their Airbag inflators were built by Takata, but are not the same as the universal model everyone else used. They say that after 70,000 uses of GM airbags in the field, there have been no inflator injuries, and Northrop did testing of thousands, at the request of GM, with no issues.

          http://gmauthority.com/blog/2019/06/gm-looks-to-avoid-takata-airbag-recall-for-fourth-year/

          If this is the case, I can understand GM not wanting to spend the estimated $1.2 billion for unnecessary replacement. Further, if this were Toyota making this claim, I would probably be on their side because of the whole “Japanese attitude towards better design” thing. However, I am so deeply rooted in my “Detroit and Dearborn engineers lean towards cheating out” mentality, that I have difficulty accepting GM’s claim to be true, despite their producing evidence.

          So…. therefore my position on GM fighting the recall for four years is…..conflicted.

  3. outback_ute Avatar
    outback_ute

    The lengths the different manufacturers are going to with this issue is impressive, I read about Nissan sending techs around the islands north of Australia by helicopter to get the vehicles on them.

    In Australia there is a website that you just enter the registration to check. Continually having more vehicles added to the list is a problem though, and a perplexing one – are manufacturers waking up from a coma and only now remembering they bought Takata airbags?

  4. Sjalabais Avatar
    Sjalabais

    What I don’t really understand is the apparent delay on this. I have been trying to sell my 2002 Honda for a while now, so it justs sits and bakes in the summer sun, but its faulty airbag was replaced seven years ago. Yes, 50 million airbags is a tall order, but why are some people on the late end of the spectrum? Is that random?
    https://i.ibb.co/n6978NB/noname.gif

    1. outback_ute Avatar
      outback_ute

      Some people just ignore every attempt at communicating with them, some actually see the recall notice and ignore that, etc. What I don’t get is that still it seems every week that more cars are added to the recall list, even older ones.

      I think we will be replacing airbags for years to come, because all the ones that were done in the first wave of recalls will need to be replaced themselves. They weren’t ‘fixed’, but at least reset the clock on the age-related hazard front.

    2. robbydegraff Avatar
      robbydegraff

      People just wait as long as they can, others get it done ASAP. Honda just recalled something like 1.6 million more cars for the recall just a few days ago.

    3. Vairship Avatar
      Vairship

      There was also the problem that there wasn’t enough “surge capacity” of airbag manufacturing to deal with the problem. The airbag manufacturing capacity worldwide was set up to supply the newly built cars. Then suddenly, in addition to supplying new cars, they needed all these older cars supplied with new airbags. Don’t forget Takata was one of the biggest manufacturers in the business, and their entire production capacity was suddenly off-line (firstly because they were the defective type, then because Takata went bankrupt).

      I even heard rumors some cars were given newer defective airbags as a temporary fix (because newer defective units were less likely to explode than older defective units), fully knowing they’d have to be fixed AGAIN with a permanent replacement.

      The part I can’t understand is manufacturers being unable to find older vehicles. These should all be registered (with VIN-numbers) by the DMV or its equivalent, right? So with a little cooperation between manufacturer (which knows which VINs are affected) and DMV (which knows who owns that VIN and where they live), this can’t be that hard, right?

      1. outback_ute Avatar
        outback_ute

        “I even heard rumors some cars were given newer defective airbags as a temporary fix”

        That’s definitely not a rumour.

        At least one state in Australia has decided things have gone on long enough and won’t let people with the Alpha bags at least renew their registration if the replacement has not been done.

  5. gyrm75 Avatar
    gyrm75

    My 2003 Civic Si has never been recalled. I don’t know if it’s because it was built in England and they used a different airbag vendor, or if it’s because Honda assumes there were so few built and still on the road after 16 years that they are leaving them till last to recall them…

  6. gyrm75 Avatar
    gyrm75

    My 2003 Civic Si has never been recalled. I don’t know if it’s because it was built in England and they used a different airbag vendor, or if it’s because Honda assumes there were so few built and still on the road after 16 years that they are leaving them till last to recall them…

    1. Pinkerton9 Avatar
      Pinkerton9

      I sold my 2002 Si earlier this year. I did some digging on US and UK sites a few years back. Every source I found stated that Takata airbags were not in our EP3s. The only recall was for a lighting harness.

  7. Tiller188 Avatar
    Tiller188

    Wow, I had no idea that the scope of this problem was still expanding/being discovered. Good PSA.

  8. salguod Avatar

    I’ve owned several vehicles from this era and only my 2002 325Ci was affected and its airbags were replaced before I bought it. My 2002 RSX was not affected nor were any of my Proteges, the Mazda3 or my 318ti. The 318ti was too old, although I understand some E36 models were recalled.

  9. Annette miller Avatar
    Annette miller

    I had mine replaced by a local shop because of a recall it still didn’t go off now what

    1. Annette Miller Avatar
      Annette Miller

      Not too mention. I had the shop put on some new parts to NY car 2002 honda pilot when I crashed no new parts had been put on neither the Dallas oregon honda dealer totally did me wrong didn’t fix anything